Archive for the 'DIY' Category

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Wherein the Back-Up Machine Gets Fixed

When I sent off my lamented Pfaff to be fixed, I hauled out the Singer Fashion Mate 237 I bought several years ago as a stand-in. I’d gotten it in California, after I’d ended up living there unexpectedly for months, far from home, and without access to sanity-preserving activities. It fit the bill well — the Fashion Mate’s a solid work horse.

When I returned from California, I hand-carried the machine onto the plane; once I was home, I put it into storage without opening it. This week, I was surprised (and horrified) to discover that several things had happened during transit. First of all, the lower part of the case had cracked and split on one end. That’s a big deal for this machine. It’s designed so that it can be used in the case, or lifted out and used in a custom table. Nicely versatile! However, I don’t have the requisite table, so I must use the case as a base.

The problem, of course, is that this machine is a tank, and it weighs like one. If you want to tip the machine back to view the underside, you first must slip support strips out from the underside of the case — otherwise, machine and case fall over backwards together. You can imagine the problem, then, once the case has cracked, since it’s barely strong enough to support the machine in the first place.

The immediate fix for the case was this belt:

It’s just a strip of webbing wrapped as tightly as possible around the case. Surprisingly, it works pretty well. Well enough, anyway. The weight of the machine still pushes the case out a little, so that the machine’s at an exaggerated angle, but I can work with that.

More problematic were two other difficulties: When the case shifted, it somehow flattened the bobbin winder stop, and the spring that belongs on the bobbin winder went AWOL. (That wasn’t too surprising; sometime long ago it had been repaired with a somewhat clumsy weld.)

I bent the bobbin winder stop back up, but you can see that the metal along the fold is cracked, and about to break:

That post rising out of the machine is the bobbin winder assembly; the curved arm behind it is the bobbin winder stop. It’s held in place with the bobbin winder stop screw, and beneath that is the bobbin winder stop screw nut. (You never know when the right words might come in handy . . . )

And here’s the bobbin winder tension bracket and thread guide, with the lump of welding where the spring used to be. You can see that it has issues in a previous life, because the machine is scratched and grubby under where the spring should be:

There was just enough of a groove in the weld on the bracket to allow thread to feed through as I sewed this week, but this arrangement wouldn’t have worked if I’d been sewing on a more finicky fabric — or with a more finicky thread. The bobbin stop was less of an issue, since it’s possible to stop the bobbin manually. I managed to make a pair of Marcy Tilton’s pants using the machine as is, but it was a kludgy arrangement. The next garment, though, is definitely made from more sensitive material, so a fix was critical.

An Internet search turned up a fantastic parts list at TNT Repair. It was for slightly newer machines than my 237, but the schematic was pretty much the same, and it gave me the vocabulary I needed to describe the parts. I couldn’t order the spring from them, though, not only because I needed it immediately, but because my machine doesn’t seem to be in their inventory. Their extensive lists — culled, it seems, from old Singer service manuals — did make parts identification easy, and I will be keeping them in mind for accessories or parts I might need in the future, if I can’t find them locally.

Once I knew what to call the missing part, I called up Trev Hayes of Hayes Sewing Machines in Wilmington, Delaware. Wilmington’s far enough from my home that I don’t get there too often, but when I do, I always stop in at Hayes. They carry a full line of Kwik Sew, Lazy Girl Designs and a few other independent patterns, tons of machine accessories and embroidery and purse-making notions and an especially good selection of cottons. They’re also very helpful and friendly; it’s a family-owned store, and it shows.

Best of all, though, is that Trev Hayes repairs machines in his shop. I removed both parts from the machine, wrote a list of the parts involved (so that I’d know what I was talking about), and printed photos of the damage, since I really didn’t want to haul the machine around. (The case would never have survived.) Thus armed, I took off for Wilmington.

Trev Hayes took a look at the parts and announced that he’d get the “boneyard”. I knew exactly what he meant — my parts numbers were probably useless, since it wasn’t very likely anyone had an inventory anywhere. But there was a box of parts cannibalized from decommissioned machines in the back of the shop, and that’s where my hopes rested.

Mr. Hayes pulled a chair up to a table, handed me the box, and I plunged right in. Much to my happiness, I found the critical piece — the bobbin winder tension bracket and thread guide — almost immediately. No gold rush miner could have been more pleased — and I think Trev Hayes was just as tickled as I was!

I didn’t find the bobbin stop, but that I can live without. I did some shopping while I was at the store (and even found some super-light sew-in interfacing I’d been searching for fruitlessly elsewhere), and then headed home. Replacing the parts wasn’t difficult; it just took care, patience, and careful use of a pair of tweezers — the inverse of the procedure I’d used to remove them.

So now my back-up machine is back in business. Here’s how that spring is supposed to look:

I always spend too much when I go to Hayes, but experiences like these are a vivid reminder of how much more an independent store, owned and run by someone who really loves and understands his work, offers those of us who feel the same about what we do. There’s no Trev Hayes at a place like JoAnn’s — in fact, there’s hardly even anyone who sews. It’s important to do what we can to keep these independent stores alive — a world full of nothing but JoAnn’s would be a grim place indeed.

DIY Reversible Copycat Bag

kbag1.jpgI loved the looks of this Keen Rose City shoulder bag when I first saw it (and every time after). The shoulder strap is very long, giving the bag a funky look, but also making wearing it pretty versatile — it drops from the shoulder, or can be worn across the body. It’s also got four very cool, hidden pockets.

What I don’t like, though, is the stiff, unforgiving, rubbery feeling of the Keen bag. It’s puffy around the edges, and probably wouldn’t feel very nice to wear — unless you’re really, really into industrial chic. I love my Keen shoes, but I think carrying this bag would be a little like wearing the shoes on my arm.

Fortunately I sew, and this basic design is simple (even, you might say, timeless, except for the lengthened straps). (I know, it’s all wrinkled in the picture. 100% cotton — go figure. Yes, the photographer was too lazy to re-iron it for the photo shoot.)

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I whipped up this muslin from memory, and was really happy with it. Well, except for the fabric, maybe. That lining is not weaving’s finest hour. (But now it is out of my stash!)

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This style was a natural for a reversible bag, and the full lining meant that I could have a total of six hidden pockets. There’s just one main pattern piece, which I drafted on freezer paper:

I cut two pieces of each fabric. I installed invisible zippers in the center seams of the main fabric and the lining, and added an extra layer of cloth between the main fabric and the lining in the body of the bag to divide the space into two separate pockets, accessed by the zippers on each side.

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I cut small pockets to insert into the widest part of the shoulder strap, and then put one more invisible zipper in each inner strap seam, making small hidden pockets in the strap.

I assembled the bag like a vest. The shoulder strap is quite wide; much to my surprise, when I saw the Keen bag after I’d made mine, I’d actually gauged its width within an eighth of an inch of the Keen’s. I’m not sure how the width works on the original bag, as the strap is fairly stiff. I fold mine in half to wear it, which is very comfortable.

The exaggerated length of the strap is a lot of fun, but not as practical as it could be (especially since I’m short). I’ll definitely make this bag again, but will probably shorten the strap a little. And I need to work on my invisible zipper technique; I had some trouble with the short zippers set into the curve.

DIY Kayak Storage

Here’s a simple kayak storage system I put together last Sunday. I used about 20 yards of webbing and four nylon buckles, all of which I bought at REI. We have only 29 inches of space for kayak storage along one wall in our over-crowded garage, so a more complicated rack was out of the question.

I melted the ends of the webbing with a small lighter to keep them from fraying. It’s usually a good idea to seal any holes in webbing the same way, but I didn’t bother in this case, since the minimal stress on the straps isn’t too likely to cause the holes to widen. Sewing the buckles on was easy and quick; I’ve used webbing and buckles for a ton of projects in the past.

The larger kayak (on the bottom) weighs 55 pounds; the smaller one just 35. The combined weight is no problem for either the webbing or the buckles, but each kayak is resting in its own loop just to be sure.

I attached the straps to the ceiling studs; two screws (each with a washer) anchor the longer set of straps. The shorter straps are anchored, with just one screw and washer, midway between the screws for the longer straps. I drilled pilot holes in the overhead 2×4s before attaching the straps, and made holes in the webbing by pushing screws through it before assembling things.

I put vertical 2×4s strategically to keep the kayaks from hitting the cinder block wall. That probably wasn’t necessary: As it turns out, slipping the boats in and out without hitting the wall isn’t any problem.

Assembly took about a fifteen minutes or so, and was so satisfying. More storage, and I didn’t even have to clean the garage! Whooo hoo!